PRESS RELEASE - 11 November 2024

New FLEXINDUSTRIES research highlights breakthrough technology for efficient low-grade heat-to-power conversion in industry

Download and read last CERTH’s paper on how innovative ORC design outperforms traditional methods

The Centre for Research and Technology Hellas (CERTH), partner in the FLEXINDUSTRIES project, has published a groundbreaking scientific paper, “Energy, exergy, and economic comparison of ORC with quasi-isothermal expansion with other ORC designs for low-grade waste heat recovery.” This research investigates advanced organic Rankine cycle (ORC) configurations to improve the conversion of low-grade industrial waste heat into electricity, providing new opportunities for sustainable industrial energy practices across Europe.

The study evaluates multiple ORC designs tailored to harness low-temperature heat sources typically found in industrial processes, specifically examining ORC configurations that operate effectively at temperatures between 80°C and 100°C. These cycles offer a valuable solution for sectors with abundant low-grade waste heat, such as manufacturing and chemical processing, where efficient energy recovery can reduce environmental impact and operational costs.

Among the ORC designs assessed, the novel ORC with quasi-isothermal expansion demonstrated superior thermodynamic and economic performance. By injecting heated oil at multiple stages within the expander, this configuration optimizes energy capture from low-temperature sources. Through detailed parametric, energy, and exergy analyses, the research highlights how quasi-isothermal expansion enhances overall efficiency.

For more information about this research click on this link and download the paper.

Photo credits: SUANFARMA

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